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Asher Hu

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E-Coating or Spray Painting? Deep Cavities, Corners, and the Environmental Bill

E-Coating or Spray Painting? Deep Cavities, Corners, and the Environmental Bill

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6 min read
Two Hours of Vibration Testing, Three M3 Screws Came Loose

Two Hours of Vibration Testing, Three M3 Screws Came Loose

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7 min read
Curved Glass Forming: How to Choose Between Heat Bending, CNC and Precision Pressing

Curved Glass Forming: How to Choose Between Heat Bending, CNC and Precision Pressing

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8 min read
A Phone Case Protects the Phone by Taking the Hit. Good Structure Makes the Product Take Its Own Hits.

A Phone Case Protects the Phone by Taking the Hit. Good Structure Makes the Product Take Its Own Hits.

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5 min read
A Seam Off By 0.5 mm Ruins the Whole Leather Panel. It Was Decided Before Anyone Touched Leather.

A Seam Off By 0.5 mm Ruins the Whole Leather Panel. It Was Decided Before Anyone Touched Leather.

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7 min read
A Swollen Battery Cracked the Back Cover. Here Is How Much Room a Battery Compartment Actually Needs.

A Swollen Battery Cracked the Back Cover. Here Is How Much Room a Battery Compartment Actually Needs.

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7 min read
A Brake Pedal Bracket Snapped On Camera. Here Is What Injection-Molding Weight Reduction Actually Costs.

A Brake Pedal Bracket Snapped On Camera. Here Is What Injection-Molding Weight Reduction Actually Costs.

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7 min read
Apple's MacBook Pro Is Getting an OLED Touchscreen. Here Is What Happens to the Hinge.

Apple's MacBook Pro Is Getting an OLED Touchscreen. Here Is What Happens to the Hinge.

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4 min read
Carbon Fiber Enclosures Start at 1.5 mm: Ply Direction, Weave Alignment and the Real Cost Equation

Carbon Fiber Enclosures Start at 1.5 mm: Ply Direction, Weave Alignment and the Real Cost Equation

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8 min read
Apple Watch Series 12 Teardown: Why the Battery Got Easier to Replace and the Display Still Didn't

Apple Watch Series 12 Teardown: Why the Battery Got Easier to Replace and the Display Still Didn't

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5 min read
EMC Fixes Through Structural Design: Shield-Cavity Mating Surfaces, Conductive Foam Compression, and Grounding Spring Parameters

EMC Fixes Through Structural Design: Shield-Cavity Mating Surfaces, Conductive Foam Compression, and Grounding Spring Parameters

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7 min read
Internal Cable Routing: How to Set the Fit Dimensions for Channels, Grommets and Cable Clips

Internal Cable Routing: How to Set the Fit Dimensions for Channels, Grommets and Cable Clips

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4 min read
Choosing Mold Steel for 100,000 Parts: Hardness and Service Life of P20, 718H, NAK80 and S136

Choosing Mold Steel for 100,000 Parts: Hardness and Service Life of P20, 718H, NAK80 and S136

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4 min read
Silicone Overmoulding: How to Tell If It Will Actually Bond

Silicone Overmoulding: How to Tell If It Will Actually Bond

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6 min read
How to Choose a Product Design Company in Dongguan: 5 Checks and Price Ranges

How to Choose a Product Design Company in Dongguan: 5 Checks and Price Ranges

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3 min read
What UL94 V-0 Actually Means: Choosing Between V-0, V-2 and HB Flame-Retardant Plastics

What UL94 V-0 Actually Means: Choosing Between V-0, V-2 and HB Flame-Retardant Plastics

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4 min read
Your Enclosure Feels Tingly Like a Shock: The Ground Path That Broke at a Screw Hole

Your Enclosure Feels Tingly Like a Shock: The Ground Path That Broke at a Screw Hole

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6 min read
How to Choose a Product Design Company: 5 Checks From 200+ Client Projects

How to Choose a Product Design Company: 5 Checks From 200+ Client Projects

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6 min read
Why Silver-Ion Antibacterial Performance Shrinks After Six Months

Why Silver-Ion Antibacterial Performance Shrinks After Six Months

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5 min read
Snap-Fit Tabs That Survive Two Teardowns: Designing Serviceability Into the Enclosure

Snap-Fit Tabs That Survive Two Teardowns: Designing Serviceability Into the Enclosure

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5 min read
Trial Production Tooling: Soft Molds, Aluminum Molds and Rapid Steel Molds

Trial Production Tooling: Soft Molds, Aluminum Molds and Rapid Steel Molds

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5 min read
From Design to Mass Production: A 10 to 20 Week Timeline, Its Bottlenecks, and What Can Be Compressed

From Design to Mass Production: A 10 to 20 Week Timeline, Its Bottlenecks, and What Can Be Compressed

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6 min read
Product Packaging Design Costs: Three Tiers, What Drives Them, and When to Start

Product Packaging Design Costs: Three Tiers, What Drives Them, and When to Start

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5 min read
Structural Noise in Injection-Molded Assemblies: A Troubleshooting Order

Structural Noise in Injection-Molded Assemblies: A Troubleshooting Order

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6 min read
Injection Molding Color Variation: A Shop-Floor Troubleshooting Order

Injection Molding Color Variation: A Shop-Floor Troubleshooting Order

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6 min read
Counterweight Design: Three Steps to Tune the Perceived Weight of a Handheld Device

Counterweight Design: Three Steps to Tune the Perceived Weight of a Handheld Device

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5 min read
Soft-Touch Paint Durability: Thickness, Substrate, and Abrasion Limits

Soft-Touch Paint Durability: Thickness, Substrate, and Abrasion Limits

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4 min read
Plastic Part Design: Wall Thickness, Ribs, Texture Draft, and Glass-Filled Traps

Plastic Part Design: Wall Thickness, Ribs, Texture Draft, and Glass-Filled Traps

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5 min read
iFixit Tears Down the iPhone 18 Pro: How a Variable Aperture and a Vapor Chamber Fit in One Corner

iFixit Tears Down the iPhone 18 Pro: How a Variable Aperture and a Vapor Chamber Fit in One Corner

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5 min read
Plastic Parts Sinking, Drag Marks, Cracking? A 10-Year Structural Designer on Material and Process Selection

Plastic Parts Sinking, Drag Marks, Cracking? A 10-Year Structural Designer on Material and Process Selection

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6 min read
How Much Does Structural Design Cost? A 10-Year Designer Breaks Down the 10,000-100,000 RMB Pricing Logic

How Much Does Structural Design Cost? A 10-Year Designer Breaks Down the 10,000-100,000 RMB Pricing Logic

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6 min read
A Lifting Car Roof: Mechanism Envelope, Dynamic Sealing, and Gap Consistency

A Lifting Car Roof: Mechanism Envelope, Dynamic Sealing, and Gap Consistency

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5 min read
8 Years of Structural Design: 80% of Assembly Rework Traces Back to These 3 Details

8 Years of Structural Design: 80% of Assembly Rework Traces Back to These 3 Details

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7 min read
Plastic Part Design: Wall Thickness, Shrinkage, Weld Lines and Draft Angle — A 10-Year Designer's Field Notes

Plastic Part Design: Wall Thickness, Shrinkage, Weld Lines and Draft Angle — A 10-Year Designer's Field Notes

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7 min read
From ABS to PC: How to Choose Materials for Product Structure Design — A 10-Year Designer's Field Notes

From ABS to PC: How to Choose Materials for Product Structure Design — A 10-Year Designer's Field Notes

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8 min read
Apple's Foldable iPhone Ultra Is Coming: What Exactly Is Ten Years of Grinding Sharpening?

Apple's Foldable iPhone Ultra Is Coming: What Exactly Is Ten Years of Grinding Sharpening?

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5 min read
Structural Design in Practice: The Balancing Act Between Feature Stacking and Cost Control

Structural Design in Practice: The Balancing Act Between Feature Stacking and Cost Control

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4 min read
Huawei Mate XT 2 Tri-Fold Phone Launched: The Design Revolution in Hinge and Screen Ratio

Huawei Mate XT 2 Tri-Fold Phone Launched: The Design Revolution in Hinge and Screen Ratio

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4 min read
Plastic Welding Process Selection in Practice: Ultrasonic, Hot Plate, Vibration Friction, and Laser Welding

Plastic Welding Process Selection in Practice: Ultrasonic, Hot Plate, Vibration Friction, and Laser Welding

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7 min read
Product Hinge and Pivot Design: Hinge Types, Torque Calculation, and Life Testing — Field Notes on Flip Mechanisms

Product Hinge and Pivot Design: Hinge Types, Torque Calculation, and Life Testing — Field Notes on Flip Mechanisms

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5 min read
Product Surface Logo Process Design: Screen Printing, Pad Printing, Laser Engraving, and IMD — How to Choose

Product Surface Logo Process Design: Screen Printing, Pad Printing, Laser Engraving, and IMD — How to Choose

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4 min read
Product Sliding Guide Rail Design: Clearance Values, Rail Types, and Limit Locks — A Structure Designer's Field Notes

Product Sliding Guide Rail Design: Clearance Values, Rail Types, and Limit Locks — A Structure Designer's Field Notes

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8 min read
Huawei Mate XT 2 Triple-Fold Leaks: New Hinge and Screen Tech — Structure Design Analysis

Huawei Mate XT 2 Triple-Fold Leaks: New Hinge and Screen Tech — Structure Design Analysis

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4 min read
Injection Mold Ejection System Design: Pin Layout, Whitening Prevention, and Balanced Ejection

Injection Mold Ejection System Design: Pin Layout, Whitening Prevention, and Balanced Ejection

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7 min read
Hugging Face发布399美元开源机器人MicroDuck——工业设计师拆解小鸭子的3个看点

Hugging Face发布399美元开源机器人MicroDuck——工业设计师拆解小鸭子的3个看点

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1 min read
Product Thermal Design: Passive Heatsinks, TIMs, and Ventilation — Practical Notes

Product Thermal Design: Passive Heatsinks, TIMs, and Ventilation — Practical Notes

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5 min read
Insert Molding Design: How to Place Metal Inserts Without Disaster

Insert Molding Design: How to Place Metal Inserts Without Disaster

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7 min read
Sheet Metal Design Pitfalls: Bend Radius, Flange Height, and Stiffeners — Practical Notes from a Product Structure Designer

Sheet Metal Design Pitfalls: Bend Radius, Flange Height, and Stiffeners — Practical Notes from a Product Structure Designer

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6 min read
Huawei Pura X View: The Design Story Behind 96.1% Screen-to-Body Ratio

Huawei Pura X View: The Design Story Behind 96.1% Screen-to-Body Ratio

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4 min read
Xiaomi's First NAS Launches at 2,699 RMB: An Industrial Designer Looks at Smart Storage Design

Xiaomi's First NAS Launches at 2,699 RMB: An Industrial Designer Looks at Smart Storage Design

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4 min read
Camry's New Cockpit Meets the Xiaomi Ecosystem: The Design Logic Behind It

Camry's New Cockpit Meets the Xiaomi Ecosystem: The Design Logic Behind It

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3 min read
产品按键手感设计实战——锅仔片、硅胶按键、薄膜开关,手感这个东西怎么调

产品按键手感设计实战——锅仔片、硅胶按键、薄膜开关,手感这个东西怎么调

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1 min read
iPhone的R角进化史:从iPhone 4直角到Vision Pro弧面,一个圆角背后的设计博弈

iPhone的R角进化史:从iPhone 4直角到Vision Pro弧面,一个圆角背后的设计博弈

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1 min read
导光柱设计别踩这6个坑:PC还是PMMA、咬花纹路、漏光怎么治——指示灯结构设计实战笔记

导光柱设计别踩这6个坑:PC还是PMMA、咬花纹路、漏光怎么治——指示灯结构设计实战笔记

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1 min read
谷歌Pixel 11发布:折叠屏减重19g,120倍长焦怎么塞——工业设计拆三点

谷歌Pixel 11发布:折叠屏减重19g,120倍长焦怎么塞——工业设计拆三点

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1 min read
小米升降车标专利曝光,一个车标能省出续航?结构设计师拆三点

小米升降车标专利曝光,一个车标能省出续航?结构设计师拆三点

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1 min read
Air Fryer Structural Design in Practice: Hot Air Channel, Basket Latch, and Heat-Resistant Panel

Air Fryer Structural Design in Practice: Hot Air Channel, Basket Latch, and Heat-Resistant Panel

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5 min read
产品按键手感不对?做了8年结构,我把这6个参数量给你看

产品按键手感不对?做了8年结构,我把这6个参数量给你看

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1 min read
A Medical Testing Device from Zero to T0 Trial Mold — A Behind-the-Scenes Look at an Industrial Design Project

A Medical Testing Device from Zero to T0 Trial Mold — A Behind-the-Scenes Look at an Industrial Design Project

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5 min read
宜家家具为什么便宜?平板包装、楔形榫头、材料替代——设计的成本游戏

宜家家具为什么便宜?平板包装、楔形榫头、材料替代——设计的成本游戏

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1 min read
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